Anti-Corrosion Coatings Technical Support

Statement of Exterior Anti-Corrosion Probable Durability of Polyester Powder Coatings

STATEMENT OF EXTERIOR ANTI-CORROSION PROBABLE DURABILITY OF POLYESTER POWDER COATINGS

Anti-Corrosion Coatings applied to the Customers free issue galvanised steel products meet the general
requirements of BS EN 13438 : 2005 & BS 1722 – 16 : 2009.

Powder coatings applied provide protection against corrosion determined in part by Environmental Aggressiveness.

For a steel item, whether it is exposed inside or outside, the corrosion speed varies according to the aggressiveness of the environment. The more aggressive the environment, the more corrosion takes hold. ISO 12944 – 2 specifies atmospheric corrosion categories:

ISO 12944-2 Tab. 1 – Categories of Corrosion
Category of corrosion
C1 – Very Low Very little or no pollution.Heated buildings, offices, shops, schools, hotels…
C2 – Low Low levels of pollution.Mostly rural areas.
C3 – Medium Urban and industrial areas, moderate sulphur dioxide pollution.Coastal areas with low salinity [not under direct influence of salty air/wind]
C4 – High Industrial areas and coastal areas with moderate salinity.Sea front areas
C5 – I Very High Industrial areas with high levels of humidityMiddle East
C5 – M Very High Coastal and offshore areas with high salinity.Sea front protection barriers, oil rigs.

Good Design:

The corrosion speed varies according to the design of the item as well as mechanical processes such as cutting, bonding, folding, jointing, welding…

  • The presence of chinks such as air gaps constitute a confined environment favorable to accelerated local corrosion.
  • Jointing of two materials creates galvanic couples starting up an accelerated corrosion – nuts or rivets often surrounded by rust marks.
  • Welds, in particular when oxidised and irregular.

Some parts are subject to working stresses such as:

  • Mechanical stress
  • Rapid or cyclic temperature changes
  • Permanent or repeated contact with fluids

These stresses increase the corrosion speed.

Maintenance:

Corrosion can also be accelerated, when parts are encrusted with salts and dirt. Therefore periodic cleaning, with a frequency determined by the environment slows down the speed of corrosion. Quick and good repairs of the anti-corrosion coatings powder coating is vital to ensure the long-term protection provided by the powder coating.

Assuming good design and on-going appropriate care and maintenance Northpoint Ltd suggest the following as an indication of the powder coating life expectancy:

C1 – in excess of 15 years
C2 – in excess of 15 years

C3 – 5 – 15 years

C4 – Non-standard processes required to offer any level of protection for these areas
C5 – Non-standard processes required to offer any level of protection for these areas